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Denon module not reliable after changing to RS232

I recently tried connecting my Denon AVR receiver via the RS232 port. While the control seems to be working fine. The denon module is not as reliable as it was.
a) When setting up the gateway I set it up via HTTP, if there was a way to set it up via RS232 I couldn't find it. Is this correct?
b) When launching the module, iRule seems to think the main zone is zone 4 and also the volume slider isn't always responsive. It has also hung and required a reboot of the global tach gc-100.
Any ideas as to how I should proceed would be much appreciated.
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